EV-400 Spec Sheet

consulab, automotive trainer

EV High-Voltage Safety Trainer

 EV-400_053287

The EV-400 EV High-Voltage Safety Trainer represents a fully functional battery electric vehicle (BEV) in a compact classroom sized package. It provides an intuitive, hands-on experience for high-voltage testing, Personal Protective Equipment (PPE) use including gloves and insulated tools, high voltage isolation testing with a mega-ohmmeter, high voltage interlock circuits, first responders’ loops, three phase motor control, high voltage power distribution, and much more. The product has a fault box and a faulty component, allowing diagnostic practice. The system reacts as a real BEV, demonstrating functions of various scenarios and components. All in a completely safe, controlled, classroom environment.

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Educational Advantages
  • Students experience the full power of EV systems with real-world voltage, completely safeguarded for student interaction
  • Comprehensive simulation – from start to drive motor, the EV-400 replicates the full functionality of an EV, providing an immersive learning experience.
  • Understanding & usage of Personal Protective Equipment (PPE)
  • Identification of high-voltage components
  • High-voltage measurement verification
  • Circuit insulation & isolation testing
  • Lockout/tagout demonstrations with Faraday Cage
  • 3-Phase motor functionality via oscilloscope
Application
  • A generic electric vehicle, with a common system configuration based on numerous popular manufacturers and models
Features
  • Fault box with 10 faults + 1 faulty component
  • Measurable 400V DC and 3-phase motor signals
  • Includes a printed paper copy of operation manual with schematics, and access to PDF files for student activities and instructor guide
  • Live loss of isolation (LOI detection
  • 4 different fault indicator lights (12V, high voltage, isolation, interlock)
  • Compact & portable – the unit easily stores and transports, making learning accessible anywhere
  • Available as a single unit, or as a classroom set with mobile, locking storage cabinet
  • Includes high-voltage gloves and PICO insulation tester